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BS 281, New Bench topLab. Small product
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Lab Proto type.Solder Dispenser
Product name BS 281, New Bench top
Lab. Small product
Manufacturer Autotronik-SMT
+ BS 281
+ Catalog_BS281
 

 

 

 

AUTOTRONIK  281 model is especially designed for small volume batch sizes.

This model features vision processing and head-mounted camera for non-contact “Vision on the Fly” alignment. It assures high-precision placement of a full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.5mm for QFPs, even odd-form components.

 

Optional Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. With additional Bottom Vision Camera, the alignment of 01005 components is possible.

 

Optional Feeders and Accessories allow a wide variety of configurations for Full and Partial Reels of Tape, Strips of Cut Tape, Stick/Tube, and IC Tray Packaging.

 

    • tape feeders  64 , up to 3 x waffle  tray. 
    • 01005,0201 ~ uBGA. QFP.PLCC  
    • fly vision & under vision Camera
    • Dispenser  for Solder Paste or Bond
    • Cad data Convesion for Program.
    • Cut trip holder (Short tape unit 8.12.16.24 etc )

 

 

 

      Key Features    

 

l   Flying Vision for components from 0.6 mm x 0.3 mm (0201) to 16 mm  x 14 mm

 

l       Bottom Vision Camera for alignment of 01005, up to 0.5  fine pitch QFP & BGAs (option)

 

l      32 lane feeder bases mount at left and right of system for maximum  capacity of 64 automatic 8 mm

          Tape Feeders.

 

l       Optional feeders and accessories allow a wide variety of onfigurations for full and partial reels of Tape, strips of  Cut Tape, Stick / Tube, and  IC Tray Packaging.

 

l   Programming via CAD Conversion, Direct Input, or Teaching /Fiducial Recognition Camera.

 

l      PC controller, monitor, and keyboard included with Easy-to-Use, Windows® XP-based control software.

 

l      Conversion Optional  Solder Paste Dispensing system.

 

 

  

 

 

DETAILS

Strong and rigid mechanical design
BA281 using welded steel frame which guaranteed a strong and rigid mechanical design. Preloaded Ball Screws with Servo Motor system provides high Speed, Repeatability and Stability.

Non-contact Linear Encoder System (Option)
By using „Closed Loop“ Servo Motors with non-contact Linear Encoder System, rovide extremely high Repeatability and Stability.

COGNEX® Alignment System "Vision on the Fly"

The BA281 feature COGNEX® vision processing and head-mounted for non-contact „Vision on the Fly” alignment. The machine BA281 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.3mm for QFPs, even odd-form components.

Feeder Rack (FR-32K)

FR-32K is suitable for 32 x 8 mm KFTA Feeders or for 30 x 8 mm IC-Sticks (1x KFTB-2 / 1x KFTB-4).

Bottom Vision Alignment System(Opt)
A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. Due to additional Bottom Vision Camera, the alignment of 01005 components is guaranteed.

Smart Fiducial System
Beside the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. For more precise placement of fine pitch components, additional Local fiducial recognition is provided.

Universal CAD Conversion

Beside the direct input of data by teach-in camera, an optional CAD conversion program is available for directly transfer of CAD generated pick and place data.

Auto Tape Feeder (KFTA)
The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width.

Universal IC Tube Feeder
KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width.

Cut Strip Tape Holders (Short tape Staion)
Cut Strip Tape Holders is a handy accessory for present-ing components that are supplied in short lenghts of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders.

Dispenser System
Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. ( 1 Dispenser )

Conveyor System

The already included conveyor system with SMEMA Interface and motor-driven-width-control speeds up the handling of PCB and in-line production.

Buffering Nozzle

The spring buffering design of Nozzle adjust the placement pressure for different heights of components automatically

Vision Inspection
With the built-in software, the camera can automatically move and display the image in the computer screen. User can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc

Remote Service Kit

Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.

 

 

 

 



 

 

           Pictures

 

01005 Chip Placing available.

Flly Vision (Standard)

Off line / In line

two line type

Large, precise component placement range

MC-400 places SMDs from 0201 to 100 mm x 150 mm, including BGAs, MBGAs, CSPs and µBGAs, micro lead frames (MLFs), flip chips, ultra-fine pitch to 15 mil and odd-form components. 

Cognex® on-the-fly and bottom vision alignment systems ensure accurate alignment of component connection points (leads, balls, bumps) to pads, with ±0.05 mm placement accuracy and ±0.01 mm repeatability.

 

Reduce inventory costs

For prototyping and other small jobs, keep costs down by purchasing only the quantity of components needed. Cut strip tape holders for the MC-400 are available for 8 mm, 12 mm, 16 mm and 24 mm tapes. The machine holds up to 40 (8 mm) cut strips, in addition to up to 32 slots available for tape and stick feeders. 

Semi-automatic mode allows for pick up, orientation and placement of loose parts from bulk component trays.

 

 

 

Mistake-proof process thanks to intelligent, feature-rich software

Programming this Windows®-based system is easy with its expandable component library, universal CAD data import, and teaching programming. The component library not only covers all common component package types and sizes, including resistors, capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs, etc., but also links to the Smart Feeder software for easy feeder setup and inventory control.

 

Virtual PCB Simulator displays a preview of the assembled circuit board so that component types, placements, polarity and orientations can be verified before production starts while optimization tools analyze placement data and component mix to provide recommended feeder arrangement that minimizes head travel and tool changes, allowing for fastest production speeds.

 

Built-in fiducial mark search routines identify and correct for PCB offset or misalignment.

Visual Inspector verifies solder paste application and/or component placement on first article assembly.

Automatic, vision-assisted pick-up position adjustment can be activated to prevent pick-up errors from tapes with loose tolerances.

Under Vision Camera

Two teaching Camera

Move quickly from prototyping to production

With placement rates of 2,500 cph (IPC 9850), up to 64 feeder slots, and quality components such as X-Y linear encoders and smart feeders, users can move from prototype into production on the same machine, saving programming and job setup time. System software will optimize your feeder locations and placement sequences to achieve the greatest possible throughput.

 

Auto Nozzle changing station Black / White Nozzle .

High resolution teaching cameras helps to place the parts with high accuracy.

Good precise machine of Autotronik-SMT GmbH

Nozzle auto cleaning function

Under Vision Camera

Feeder bank 4 면체에 부착 가능

Smart Feeder로 정밀하고 안정적인 SMD 공급

 

 

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