AUTOTRONIK 281 model is especially designed for small volume batch sizes.
This model features vision processing and head-mounted camera for non-
contact“Vision on the Fly” alignment. It assures high-precision placement of
a full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs,
flip-chips, ultra-fine pitch 0.5mm for QFPs, even odd-form components.
Flexibiltiy
Optional Bottom Vision Camera is used for large components up to 150 x 100
mm and devices with alignment features on their bottom side. With additional
Bottom Vision Camera, the alignment of 01005 components is possible.
Wide variety of configuration
Optional Feeders and Accessories allow a wide variety of configurations for Full
and Partial Reels of Tape, Strips of Cut Tape, Stick/Tube, and IC Tray Packaging.
Automatic Adjustment Prevents Pick-up Errors
pick & place machines can use vision to calculate the offset of the component tape from the taught pickup position and index the tape feeder forward or backward accordingly. This feature is especially useful when reloading a feeder with a new reel where the alignment of the tape pocket position is slightly off from the position of the previous reel. If pickup errors associated with loose tolerances between components and tape pockets are a problem, this feature can be set to check and index on every pickup for the feeders with the problem tape reels.
Full Range of Feeder Sizes
Smart tape feeders are available in 8 mm to 72 mm widths with programmable tape index settings from 2 mm to 36 mm. Variable tape index settings, from 16 mm to 26 mm, can also be stored in the smart feeder memory modules. This is particularly useful for 32 mm through 72 mm tape widths when extra component length requires more than the standard 4 mm, 8 mm or 12 mm tape index. Storing these setting in the memory module ensures that the settings will be used for that feeder regardless of where it is loaded—even if it is loaded on a different machine.
Tape Feeder Specifications
Model
Tape Size
Minimum Index Step
Max Tape Thickness
Feeder Base Port Positions Occupied
KFTA-08HS
8 mm
2 mm
3.3 mm
1
KFTA-08
8 mm
4 mm
3.3 mm
1
KFTA-12E
12 mm
4 mm
7.0 mm
2
KFTA-16E
16 mm
4 mm
14.0 mm
2
KFTA-24E
24 mm
4 mm
14 mm
3
KFTA-32E
32 mm
4 mm
14.0 mm
3
KFTA-44E
44 mm
4 mm
14.0 mm
4
KFTA-56E
56 mm
4 mm
14.0 mm
5
KFTA-72E
72 mm
4 mm
14.0 mm
6
Feeder Configurations
(Feeder 구성에 따라 다양한 기능으로 장비를 사용 할 수 있다)
AUTOTRONIK 281 model is especially designed for small
volume batch sizes.
This model features vision processing and head-mounted camera
for non-contact “Vision on the Fly” alignment. It assures high-precision
placement of a full range of SMDs, from the smallest 0201 devices through CSPs,
µBGAs, flip-chips, ultra-fine pitch 0.5mm for QFPs, even odd-form
components.
Optional Bottom Vision Camera is used for large components up
to 150 x 100 mm and devices with alignment features on their bottom side. With
additional Bottom Vision Camera, the alignment of 01005 components is
possible.
Optional Feeders and Accessories allow a wide variety of
configurations for Full and Partial Reels of Tape, Strips of Cut Tape,
Stick/Tube, and IC Tray Packaging.
tape feeders
64 , up to 3 x waffle tray.
01005,0201
~ uBGA. QFP.PLCC
fly vision & under
vision Camera
Dispenser
for Solder Paste or Bond
Cad data Convesion for Program.
Cut trip holder (Short
tape unit 8.12.16.24 etc )
Key
Features
l Flying Vision for components from
0.6 mm x 0.3 mm (0201) to 16
mm x 14 mm
lBottom Vision Camera for alignment of 01005, up to 0.5 fine pitch QFP & BGAs
(option)
l32 lane feeder bases mount at left
and right of system for maximum capacity of
64 automatic 8 mm
Tape Feeders.
lOptional feeders and accessories allow a wide variety of
onfigurations for full and
partial reels of Tape, strips of Cut
Tape, Stick / Tube, and IC Tray Packaging.
l Programming via CAD Conversion, Direct Input, or Teaching
/Fiducial Recognition
Camera.
lPC controller, monitor, and keyboard included with
Easy-to-Use, Windows® XP-based
control software.
BA281 using welded steel frame which guaranteed a strong and rigid
mechanical design. Preloaded Ball Screws with Servo Motor system provides high
Speed, Repeatability and
Stability.
Non-contact Linear
Encoder System (Option) By using „Closed Loop“ Servo Motors with
non-contact Linear Encoder System, rovide extremely high Repeatability and
Stability.
COGNEX® Alignment System "Vision on the
Fly"
The BA281 feature COGNEX® vision processing and
head-mounted for non-contact „Vision on the Fly” alignment. The machine BA281
assures high-precision placement of the full range of SMDs, from the smallest
0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.3mm for QFPs,
even odd-form components.
Feeder Rack
(FR-32K)
FR-32K is suitable for 32 x 8 mm KFTA Feeders or for
30 x 8 mm IC-Sticks (1x KFTB-2 / 1x KFTB-4).
Bottom
Vision Alignment System(Opt) A Bottom Vision Camera is used
for large components up to 150 x 100 mm and devices with alignment features on
their bottom side. Due to additional Bottom Vision Camera, the alignment of
01005 components is guaranteed.
Smart Fiducial System Beside the standard fiducial mark, either square SMD
PCB pad or plate-through hole also can be trained as fiducial mark. For more
precise placement of fine pitch components, additional Local fiducial
recognition is provided.
Universal CAD Conversion
Beside the direct input of data by teach-in
camera, an optional CAD conversion program is available for directly transfer of
CAD generated pick and place data.
Auto Tape Feeder (KFTA) The innovative design of KFTA feeder bases and
mounting hardware allows almost limitless flexibility in feeder combinations and
arrangement schemes, as almost every feeder can be ordered, loaded, programmed
and mounted independently. KFTAs are available from 8 mm up to 72 mm tape
width.
Universal IC Tube Feeder KFTB universal tube feeder are using vibration driven
technique. It is able to handle IC-Sticks with max.50 mm
width.
Cut
Strip Tape Holders (Short tape
Staion) Cut Strip Tape Holders is a
handy accessory for present-ing components that are supplied in short lenghts of
tape due to their low quantity of usage. It can also prevent the waste of
components in sections of tape that are too short to be loaded into tape
feeders.
Dispenser System Optional stand alone dispenser head for adhesive
& solder paste dispensing. Perfect for quick, small volume production
without making stencil. ( 1 Dispenser )
Conveyor System
The already
included conveyor system with SMEMA Interface and motor-driven-width-control
speeds up the handling of PCB and in-line
production.
Buffering Nozzle
The spring buffering design of Nozzle adjust
the placement pressure for different heights of components
automatically
Vision Inspection With the built-in software, the camera can
automatically move and display the image in the computer screen. User can
manually check the printing accuracy of solder paste, quality of the soldering,
accuracy of component placement, etc
Remote Service
Kit
Optional Remote Service Kit allows a remote
access to machine by Internet, so that programming, calibration and service can
be done by our worldwide remote service
center.
Pictures
01005 Chip Placing available.
Flly Vision (Standard)
Off line / In line
two line type
Large, precise component placement range
MC-400 places SMDs from 0201 to 100 mm x 150 mm, including BGAs, MBGAs, CSPs
and µBGAs, micro lead frames (MLFs), flip chips, ultra-fine pitch to 15 mil and
odd-form components.
Cognex® on-the-fly and bottom vision alignment systems ensure accurate
alignment of component connection points (leads, balls, bumps) to pads, with
±0.05 mm placement accuracy and ±0.01 mm repeatability.
Reduce inventory costs
For prototyping and other small jobs, keep costs down by purchasing only the
quantity of components needed. Cut strip tape holders for the MC-400 are
available for 8 mm, 12 mm, 16 mm and 24 mm tapes. The machine holds up to 40 (8
mm) cut strips, in addition to up to 32 slots available for tape and stick
feeders.
Semi-automatic mode allows for pick up, orientation and placement of loose
parts from bulk component trays.
Mistake-proof process thanks to intelligent, feature-rich
software
Programming this Windows®-based system is easy with its
expandable component library, universal CAD
data import, and teaching programming. The
component library not only covers all common component package types and sizes,
including resistors, capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs,
etc., but also links to the Smart Feeder software for easy feeder setup and
inventory control.
Virtual PCB Simulator displays a preview of the
assembled circuit board so that component types, placements, polarity and
orientations can be verified before production starts
while optimization tools analyze placement data and
component mix to provide recommended feeder arrangement that minimizes head
travel and tool changes, allowing for fastest production speeds.
Built-in fiducial mark search routines identify
and correct for PCB offset or misalignment.
Visual Inspector verifies solder paste application
and/or component placement on first article assembly.
Automatic, vision-assisted pick-up position
adjustment can be activated to prevent pick-up errors from tapes
with loose tolerances.
Under Vision Camera
Two teaching Camera
Move quickly from prototyping to production
With placement rates of 2,500 cph (IPC 9850), up to 64 feeder slots, and
quality components such as X-Y linear encoders and smart feeders, users can move
from prototype into production on the same machine, saving programming and job
setup time. System software will optimize your feeder locations and placement
sequences to achieve the greatest possible throughput.
Auto Nozzle changing station Black /
White Nozzle .
High resolution teaching cameras
helps to place the parts with high accuracy.
Good precise machine of
Autotronik-SMT GmbH
Nozzle auto cleaning function
Under Vision Camera
Feeder bank 4 면체에 부착 가능
Smart Feeder로 정밀하고 안정적인 SMD 공급
SPECIFICATION
•
Number of Heads (Vision on the Fly):
BA385V1: 1
•
Placement rate: (under the optimum condition)
3000 CP/H 25 00 CP/H (IPC 9850)
•
Feeder capacity (8 mm):
up to 64 Tape Feeders
•
IC Tray capacity:
up to 3 Waffle Trays
•
Component Sense:
Vision detection
•
Component Size:
Handled by head camera: - Smallest: 0.6 x 0.3mm - Largest: 16 x 14 mm
Handled by fixed Bottom Vision Camera: - Smallest: 0.4 x 0.2 mm (option) - Largest: 150 x 100 mm (option)
•
Resolution:
X / Y axis 0.005 mm Servo Motor Z axis 0.01 mm Servo Motor
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Product name
Sizes
